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Functional additive · Feed mills

TotalTuff®

Tougher pellets, fewer fines

A pellet binder that holds feed particles together through conditioning, cooling and handling so more of what leaves the mill reaches the animal as a firm, whole pellet instead of dust and fines. Cleaner presses, steadier throughput, less waste.

High PDI Durable pellets
Fewer fines Less waste & dust
All feeds Poultry · cattle · aqua
The problem

Every fine is feed you paid for, lost.

Weak pellets break down into fines and dust between the press and the feeder. That's wasted raw material, dusty sheds, uneven intake as animals sort the fines out and a pellet durability index that won't hold spec.

Push the press harder for a firmer pellet and you pay in throughput, energy and die wear. A good binder breaks that trade-off firmer pellets without slowing the line.

What weak pellets cost

Feed wasted as fines & dust
Uneven intake from sorting
Lower press throughput
Extra energy & die wear
How TotalTuff works

Binds the pellet, eases the press.

Added at the mixer, it works through conditioning and the die to hold the pellet together and keep it whole all the way to the feeder.

01 Bind

Bridges the particles

Its binding matrix grips feed particles as they compress, forming a denser, more cohesive pellet in the die.

02 Lubricate

Eases the die

Smooths flow through the pellet die, lifting throughput and easing the load on the press and dies.

03 Hold

Survives handling

Keeps pellets intact through cooling, bagging, augering and transport so fewer break down before the feeder.

Key benefits

Higher pellet durability

Firmer pellets that hold their PDI from press to feeder.

Fewer fines & less dust

Less feed lost between the mill and the animal, and cleaner sheds.

Higher throughput

Smoother die flow lets the press run faster for the same pellet quality.

Lower energy & die wear

Less strain on the press means lower running cost and longer die life.

More uniform intake

Whole pellets stop animals sorting every bite is the full formula.

Nutrient-safe & inert

Improves the physical pellet without interfering with the ration's nutrition.

What's inside

A binder built for the press.

A dry, free-flowing binding agent engineered for pellet strength stable through conditioning and easy to dose at the mixer.

The binder

Mineral binding matrix

A binding agent selected for cohesion and consistent pellet strength across feed types.

Process-stable

Holds through heat

Stable through steam conditioning and pelleting, so its binding action survives the press.

Nutrient-safe

Inert to the ration

Works on the pellet's physical quality without reacting with nutrients or additives.

Verified through Lab Insight

Every batch is profiled for macro and micro mineral composition through Lab Insight Total Nutrition's own analytical service so binder quality stays consistent, and results are traceable on the Insight portal.

Lab Insight verified
Application

How it's used

Dosed dry at the mixer, ahead of conditioning. Because the right rate depends on the formula, moisture and press, we set it with you.

Ask for the inclusion guide for your feed type and pelleting setup.

FormDry powder
Added atThe mixer
Suitable forPoultry · cattle · aqua
InclusionPer feed & press

Keep more of the feed whole.

Ask for the TotalTuff spec sheet, or talk through pellet quality for your mill.